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Assemble it

Legs and braces

Outdoors only, never in a garage or any enclosed space (carbon monoxide). Keep it at least 45.7 cm (18 in) from anything that burns and 102 cm (40 in) below any overhang, on level, non-combustible ground. Plug it into an earthed outlet protected by an RCD (the manual says GFCI, the US name for the same device).

The assembly guide, which covers the Pro 575 and 780 together and draws the 575: the 780 goes together the same way, with caster legs in place of the fixed legs at the chimney end. You need a helper: "you will need two people to lift the grill"; the Pro 780 weighs about 66 kg (145 lb) built. Work on a clean, flat surface.

  1. Take everything out of the barrel: grates, drip tray, heat baffle, chimney, handles, bucket and probe.
  2. With your helper, lay the grill on its back on the packing.
  3. Offer up the 2 wheeled legs at the hopper end, each with 2 button-head bolts (5/16"-18) and a washer under each bolt head.
  4. Inside, fit a washer, a spring washer and a nut on each bolt. Hold the bolt with the hex key and tighten the nut with the spanner.
  5. Fit the 2 caster legs at the chimney end the same way: KIT0389 at the front, KIT0388 at the back.
  6. Fit the 2 leg braces with 4 Phillips bolts (1/4"-20 × 0.6 in) each.

Stand it up and fit the rest

The assembly guide.

  1. With your helper, stand the grill up. Push the power cord into the socket under the hopper.
  2. Fit the chimney pipe on the left end with 2 Phillips bolts and washers, then screw on the cap.
  3. Fit the side lift handle on the left end with 2 bolts and washers, with an insulation washer between the handle and the steel at each bolt.
  4. Fit the lid handle the same way: 2 bolts, washers and insulation washers.
  5. Inside, set the heat baffle on its brackets over the firepot, then the drip tray on its ledges sloping to the grease drain, then the main grate and the upper grate on its rear hooks.
  6. Hang the grease bucket on its hook, and check the honeycomb safety grate in the hopper is in place (2 screws). Then season it.

Park it on level ground before the first fire. The grease runs to the bucket only when the grill stands level, and on a slope the casters let it roll (our note; the manual's pre-grilling check says "level ground").